Services OfferedProject Examples

Design & Manufacturing of Heat Exchangers

Design & Manufacturing of Heat Exchangers
Design & Manufacturing of Heat Exchangers

TruStop Inc. offers the custom designing, manufacturing, and testing of heat exchangers, with experience producing tube and shell types and replacement components including tube bundles. Tube bundle configuration includes single wall and double wall, with 2, 4, and 6 pass designs. We are in compliance with ASME Sect. VIII Div. 1, and TEMA, with CRN. Exchangers are available in both vertical and horizontal orientations, manufactured with carbon steel, stainless steel, nickel alloys, copper alloys, titanium, duplex 2205, and titanium materials. Available options for exchangers include insulation and painting.

Exchangers are possible in shell lengths up to 20' and shell diameters up to 72". Integrity and accuracy are ensured with CMM and optical comparator inspections, along with helium leak, hydro, and surface finish testing. In addition to heat exchangers, we also provide a host of additional value added services including CNC machining, fabrication, grinding, honing, sawing, welding, electro mechanical assembly, design engineering, and repair services. For more details about our custom heat exchangers and other services please see the table below or contact us directly.

Heat Exchanger Project Example

Custom Manufactured Pressure Vessel Custom Fabrication Services of an Inline Filtration Vessel CNC Machining of a Hot Water Heat Exchanger Custom Fabrication Services of Oil & Gas Flow Tubes

Heat Exchanger Capabilities

Processes
Design to Customer Application
Manufacture
Tested
Type of Heat Exchangers Manufactured
Tube & Shell
Replacement Components
Tube Bundles
Tube Bundle Configuration
Single & Double Wall
Passes
2, 4, 6
Compliance
ASME Sect. VIII Div. 1
TEMA
CRN
Orientation
Vertical & Horizontal
Options
Insulation & Painting
Design Pressure
Up to _ psi
Temperature Range
Up to _ °F
Materials Used
Carbon Steel
Stainless Steel
Nickel Alloys
Hastelloy
Inconel
Copper Alloys
Clad Materials
Duplex (2205)
Titanium
Shell Diameter
Up to 72 in.
Shell Length
Up to 20 ft.
Inspection
CNC CMM (40" x 40")
Optical Comparators
Testing Services
Helium Leak
Hydro (up to 15,000 psi)
Surface Finish
Quality Control
Dock-to-Stock
Self-Release
Ship Direct
Additional Services
CNC Machining
Fabrication
Grinding
Honing
Sawing
Welding
Electro-Mechanical Assembly
Repair
Design Engineering
Production Volume
Prototype
Small and High Volume Production Runs

Additional Information:

Industries Served
Oil & Gas
Pharmaceutical
Medical
Aerospace
Pressure Vessel
Commercial
Intended Applications
Pressure Vessels
Steam Generators
Heat Exchangers
Tube Bundles
Custom Flanges
Tube Sheets
Turnkey Systems
Skids
Industry Standards Met
ISO 9000
AS 9100
ASME Sect VIII
FAR Part 21
ASME "R" Stamp (Pressure Vessel Repair)
File Formats Accepted
SolidWorks
GibbsCAM
FeatureCAM
M1 MRP/ERP Operating System
Gage Trak (for Gage Control)
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